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1.6 钎焊
钎焊是采用比母材熔点低的金属材料作钎料,将焊件和钎料加热到高于钎料熔点,低于母材熔点的温度,利用液态钎料润湿母材,填充接头间隙并与母材相互扩散实现连接焊件的方法。
钎焊时,焊件加热温度较低,焊件的组织和力学性能变化不大,变形较小,接头平整光滑,工艺简单,生产率高,因此钎焊获得广泛应用。
钎焊的缺点是一般情况下接头强度较低,必须用搭接达到与母材等强度。钎焊时接头连接面间要保证一定的间隙。残余的钎剂有腐蚀作用,因而对装配及钎焊后的清理要求较严。
按钎料的熔化温度和钎焊接头的强度不同,钎料可分为:难熔钎料(硬钎料,熔点在450℃以上),易熔钎料(软钎料,熔点在450℃以下)。钎料见表1-4-73,钎剂见表1-4-74~表1-4-79。
为了获得优质的钎焊接头,应根据所钎焊的材料、形状结构及尺寸、接头的使用性能、生产效率及所具备的条件等因素,正确地选择相应的钎焊方法、钎料、钎剂以及钎焊工艺等。
各种钎焊方法的比较及应用范围
表1-4-65
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00410001.jpg?sign=1739323393-LYxsgBTzrkrbKOPwFQdYDypxgUChOcF7-0-86d7d957050839f383e0c3eaac8f652b)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411001.jpg?sign=1739323393-dUa8ynsv97AkH7XvgM0szNWGfJdsaRG1-0-cfb01b5bea98da353a71a9c26e1b85ef)
钎料和钎剂的选择原则
表1-4-66
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00411002.jpg?sign=1739323393-sbPQXgs1dAuIdAICGHyKyCu0QLWcwh0c-0-7887ac2789d6dfb8107d092aa595b7e9)
钎料的选择
表1-4-67
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00412002.jpg?sign=1739323393-rXJKkKFeIgw0B9PL8z0DLePMOzEfJ02I-0-9882675dcc1f613c4df08eac196a3c6d)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413001.jpg?sign=1739323393-3T9nv0g4zvFsEEHaIsB4CFq7rPg9vfMv-0-0e9620607d9c94b83a3be4cafb372d2f)
典型钎焊的接头形式
表1-4-68
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00413002.jpg?sign=1739323393-5yaGJif6pU5kDjTYmKhoY1n8tPc5iIuc-0-fe362e74f94f7a269d4edfd641c660e7)
表1-4-69 常用“自保持”接头形式
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414002.jpg?sign=1739323393-YXSO3VMmodQjRWAOUBIJEjvzPJMQpFi3-0-e5825ffa513920bf49942a9b78374566)
钎焊接头的间隙
表1-4-70 不同类别钎料在钎焊温度下接头间隙的推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00414003.jpg?sign=1739323393-nnXrgQsUputpoTgfZGUzi2F1Qre6EVKB-0-3cd8a9bc64c5c52793870027eafd0c58)
表1-4-71 钎焊温度下不同母材与钎料组合的接头间隙推荐值
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415001.jpg?sign=1739323393-O1K9RAtDwuvvbnnhOvNw3oHArsBdo7Ls-0-b16e03987a9c6b9a18f6a0b141496810)
表1-4-72 钎焊接头间隙和抗剪强度
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415002.jpg?sign=1739323393-B3qy0UFzPnqH5xc4iXDomt7H2PNkjBVh-0-9616edf2d81823adfc0f7f7def161b44)
①必要时用负间隙(过盈配合),强度最大。
表1-4-73 钎料
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00415003.jpg?sign=1739323393-tQ7Yu8CJH6my5DQDAc7ccUbsIaVTJIEz-0-dd620589c42d7f501f433f87630d4c42)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00416001.jpg?sign=1739323393-U6T236YOqdttE7RnsDbEDXEhgX6Hl8Hg-0-b184b6e4722cbbb9013addd9141e1c4c)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00417001.jpg?sign=1739323393-vRTmoyMwudwVZUJWNEQHxjxy6xhN4VVt-0-08f6f28ada56446a0eb1f1654e0c9f20)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00418001.jpg?sign=1739323393-59FNyjanh0KDZJm6jdKRYTQIcfD1lYWF-0-717cc9ad798a22aaa5e520a63bd6d538)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00419001.jpg?sign=1739323393-HDy8HZIk5tCFS1zseDiDGu0sjDjwtgik-0-8e6f0c981f273e4f8e644155409ae718)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420001.jpg?sign=1739323393-uJAyZrEt7jmi4ceJpIoT4cVtrrgTzQX7-0-94f1a35ae0153601051af196c63caf77)
钎剂
硬钎焊用钎剂型号表示方法(JB/T6045—1992)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420002.jpg?sign=1739323393-M0mpVnEMh3lGsrU41nBRjKLjTV43yquC-0-f0e2a493a7f407c7ddba26645cb740e7)
示例
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420003.jpg?sign=1739323393-WeL2wZwbHAvJjlEdlkX3uvGjmh6jDt4u-0-73c7bb0c9976570fc6e3f8061515ac5a)
表1-4-74 钎剂主要元素组分分类
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420004.jpg?sign=1739323393-yYC56Ftr6wdFBQ3YjJqvyaarrgGGBmR6-0-c7900be2ff37804d72301945754ef2b7)
表1-4-75 常用钎剂的化学成分推荐表
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00420005.jpg?sign=1739323393-JTqKJLE5tzWGozXqRGkvVLlwXSJ7wtY6-0-726c6007a96918d81ca707a795cf3324)
表1-4-76 软钎焊用钎剂分类及代码(摘自GB/T 15829—2008)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421001.jpg?sign=1739323393-KXsGI2fh4RC8MZOBoTg4pV1FROhJ8jet-0-889d893f29d64060d776957ba6ab85d8)
表1-4-77 常用无机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421002.jpg?sign=1739323393-01c5W6ShJyANHLSdW2Q5gnauznBiWl4I-0-42a950cf52bc5fac414975788688bbdf)
表1-4-78 常用有机软钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00421003.jpg?sign=1739323393-pXxxvwh5u8S2vOEOgAsWwZ0K0vk0DIeQ-0-6eb1fc3da1adb5f3eca0cc871b357068)
表1-4-79 常用硬钎剂的组分和用途
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00422002.jpg?sign=1739323393-Ah25bIJwe34NvGkHxBrHm2uQGFgEs0g4-0-7acee830110a9b0c8ca5d04f71ae7089)